SEMI AUTOMATIC AEROSOL FILLING MACHINE

Semi Automatic Aerosol Filling Machine: Balancing Precision and Versatility for Your Line

As someone who has spent years on production floors, I can tell you that finding the right balance between automation and manual control is key for specialized runs. This Semi Automatic Aerosol Filling Machine is a reliable solution for those who need high-grade material standards in a more compact setup. Built with robust AISI 304 machine construction, it provides the structural integrity you need for long-term industrial use. If you are handling sensitive chemicals, you will appreciate that the product contact parts are made from AISI 316 or AISI 304, ensuring your formulations remain stable and uncontaminated throughout the process.

Why Dosing Accuracy Matters for Your Quality Control: Technical Advantages

• Reliable Precision: You can achieve a dosing accuracy of +/- 1%, which I’ve found is critical to avoid overfilling costs and ensure every can meets your strict specifications.
• Flexible Diameter Range: You are not limited to a single size; the machine comfortably processes 35, 45, 52, 57, and 65 mm diameter cans.
• Optimized for Concentrates: With a filling range of 5 – 200 ml, this unit is particularly effective for high-concentration products that require exact measurement.
• Durable Contact Surfaces: Using AISI 316 or AISI 304 for contact parts means you are protected against the corrosive nature of many aerosol propellants and active ingredients.

The Role of AISI 316 in Chemical Stability: Used Technologies

The heart of this system is the single head filler. While some might think more heads are always better, a single-head design allows you to monitor the filling process much more closely, reducing the risk of batch errors. This machine is designed to handle cans ranging from 100 to 750ml. The technology is tuned to achieve a top speed of up to 10 pcs/min. In a real-world scenario, you’ll likely hit this speed when filling 150-200 ml of product; any more, and you’ll want to watch your cycle times carefully to maintain that +/- 1% precision.

Best Industrial Applications for Smaller Production Runs

You’ll find this machine is a staple in environments where flexibility is more important than massive volume:

• Boutique Personal Care: Perfect for hairsprays or deodorants where you have multiple can sizes (35-65mm).
• Chemical Pilot Plants: Use it to test new aerosol formulas in 100-750ml cans before moving to full-scale rotary production.
• Specialized Industrial Sprays: Ideal for lubricants or technical sprays requiring a filling range of 5-200 ml.

Solving Changeover Challenges: Operational Benefits

If you’ve ever struggled with a machine that takes hours to calibrate for a new can size, you’ll find the manual adjustments here to be much more intuitive. You can scale between 35mm and 65mm diameters without needing a massive engineering team. Because it’s a single head filler, your maintenance downtime is naturally lower than a multi-head system. You get a consistent output of 10 pcs/min, which I recommend for operations focusing on high-value, small-batch aerosol products where the dosing accuracy of +/- 1% is the ultimate priority.

Technical Specification