MANUAL WATER BATH

MANUAL WATER BATH FOR AEROSOL LEAK TESTING

The Manual Water Bath is an essential safety device engineered for rigorous leak testing within aerosol filling lines. Constructed with durable AISI 304 stainless steel, the machine ensures long-term operational integrity in demanding industrial environments. Designed for high throughput, the unit offers a two-basket capacity, capable of simultaneously processing up to 60 cans with a diameter of 45 mm. Safety and precision are paramount, featuring an ATEX rated electrical resistance heating system, advanced thermal isolation, and critical sensor monitoring for temperature and water level. This equipment guarantees adherence to the required testing standards for container integrity.

Technical Advantages

• Premium Construction: Machine fabrication utilizes robust AISI 304 stainless steel, ensuring durability and compliance in various production settings.
• High Volume Processing: Equipment capacity allows holding up to 60 cans (Ø 45 mm) at one time, utilizing two separate baskets, each accommodating 30 cans.
• Safety-Rated Heating: Features an ATEX rated electrical resistance heating system, critical for safe operation in environments potentially exposed to aerosol propellants.
• Optimized Thermal Management: Includes isolation for the heating energy system to maximize efficiency and maintain consistent water temperature.
• Comprehensive Safety Monitoring: Integrated water level sensors and specialized temperature sensors provide high/low alarm functionality, enhancing operational security.
• Vapor Control Integration: Equipped with an extraction duct connection point located on top of the machine enclosure for effective ventilation.
• Wide Container Versatility: Capable of handling container diameters ranging from 35 mm to 65 mm and heights from 50 mm to 200 mm.

Technologies Used

The Manual Water Bath employs integrated control and safety technologies to deliver reliable leak testing:

• ATEX Rated Electrical Resistance Heating System: Ensures reliable and safe thermal input, compliant with hazardous area requirements.
• Thermostat Control: Provides consistent and precise regulation of the water temperature required for standardized testing.
• Advanced Sensor Integration: Utilizes both water level sensors and specialized temperature sensors for high/low alarm functionality, enabling proactive safety responses.
• Thermal Isolation System: Dedicated isolation surrounding the heating system minimizes energy loss and maintains stable operating temperatures.

Industrial Usage Areas

This critical safety machinery is essential for quality assurance and compliance across various high-standard manufacturing sectors, specifically where pressurized products are filled:

• Aerosol Filling Machines: Primary integration point for post-filling leak verification.
• Pharmaceutical Sector: Utilized in filling operations requiring stringent quality and safety checks.
• Cosmetics Production: Applicable for aerosolized consumer goods.
• Turnkey Solutions: Suitable for incorporation into full industrial filling machine solutions and comprehensive turnkey projects.

Operational Benefits

• Guaranteed Test Standards: Ensures containers undergo the mandatory 3 minutes of immersion time at a precise water temperature of 131°F [55°C] for effective leak detection.
• Simplified Operation: The machine cabinets are equipped with intuitive on/off switches for straightforward control.
• Increased Flexibility: The broad range of container sizes supported (Diameter: 35-65 mm; Height: 50-200 mm) provides high flexibility for diverse production runs.
• Regulatory Compliance: The use of ATEX components and systematic safety sensors helps manufacturers meet strict international safety and quality protocols.