MONOBLOCK LIPGLOSS FILLING STATION: Precision Volumetric Filling and High-Speed Cosmetic Output
The MONOBLOCK LIPGLOSS FILLING STATION is a specialized, high-precision automated system designed for the efficient handling and filling of viscous cosmetic products, achieving throughput UP TO 40 BPM (Bottles Per Minute). This unit is fundamentally driven by a powerful Servo motor (1Hp), which enables servocontrolled filling volume and speed adjuster, guaranteeing unparalleled accuracy and repeatability for sensitive lipgloss formulations. Engineered for operational efficiency, the machine features a quick changeable structure for the filling head to minimize changeover time, and an easy cleaning flushing function to maintain hygiene. Furthermore, product integrity and waste reduction are ensured through a robust no-bottle, no-filling safety interlock and precise vertical control of the nozzle via a pneumatic cylinder.
Technical Advantages
The design incorporates advanced features optimized for precision filling and maximized operational uptime:
- Superior Filling Control: The system is powered by a Servo motor (1Hp), providing high-fidelity control over the filling volume and offering a dynamic speed adjuster for optimizing the delivery of viscous products.
- Rapid Changeover: Includes a quick changeable structure for the filling head, significantly reducing the manual intervention and time required for batch or product type changes.
- Integrated Hygiene: Facilitates high standards of sanitation through a dedicated easy cleaning flushing function, streamlining wash-down protocols.
- Waste Prevention Logic: Utilizes the crucial no-bottle, no-filling sensor logic, ensuring product is only dispensed when a container is present, thereby preventing spillage and maximizing yield.
- Controlled Dispensing: The vertical motion (up/down) of the filling Nozzle is managed by a precise Pneumatic cylinder, allowing for effective bottom-up filling to minimize aeration.
- High Output Capacity: Specifically engineered for LIPGLOSS FILLING UP TO 40 BPM.
Employed Technologies
The Monoblock Lipgloss Filling Station relies on proven automation technologies focused on accuracy, speed, and clean operation:
- Advanced Servo Technology: The 1Hp Servo motor is the core technology, providing closed-loop feedback control over the dosing cycle. This allows for precise, dynamic adjustment of both the volume and filling speed, which is essential for consistent handling of highly viscous cosmetic materials.
- Pneumatic Actuation: High-speed, reliable Pneumatic cylinder mechanisms are used for the Nozzle up/down movement, ensuring immediate response for dipping and retracting during the filling cycle.
- Modular Quick-Change Design: The filling head incorporates a mechanical design that allows for a quick changeable structure, minimizing mechanical alignment tasks and leveraging modularity for efficiency.
- Sensor-Based Interlocking: The no-bottle, no-filling safety feature utilizes advanced sensing technology to communicate with the servo drive, ensuring product discharge only occurs under controlled conditions.
Industrial Application Areas
While specialized for lipgloss, the underlying precision technologies make the unit suitable for several high-specification manufacturing environments:
- Cosmetics Industry: Primary application, specialized for LIPGLOSS FILLING UP TO 40 BPM.
- Liquid Filling Machines: Applicable for general high-precision volumetric filling of semi-viscous or viscous liquids where dose accuracy is paramount.
- Pharmaceutical Sector: The focus on precision control, quick changeover, and easy cleaning aligns with stringent requirements in the pharmaceutical industry for small-volume dosing.
Operational Benefits
These technical features translate into critical advantages for factory managers and operations teams:
| Operational Benefit | Mechanism / Feature |
| Superior Product Consistency | Servocontrolled filling volume ensures every container receives the exact dose, reducing product variation and non-conformance costs. |
| Minimized Downtime | The quick changeable structure for the filling head drastically lowers the time required for product changeovers and maintenance, boosting overall equipment effectiveness (OEE). |
| Reduced Material Loss | The no-bottle, no-filling system eliminates wasteful product discharge onto the machine base, reducing cleanup labor and material cost. |
| Accelerated Cleaning Cycle | The easy cleaning flushing function allows for faster and more thorough sanitation, essential when switching between different colored or chemical formulations. |
| Flexible Production Rates | The speed adjuster allows managers to fine-tune the filling rate based on product viscosity or line constraints, optimizing flow without sacrificing accuracy. |
Key Differentiators from Competitors
Sora Machine’s Lipgloss Filling Station differentiates itself through its integrated approach to precision and usability:
- Dynamic Servo Control: The unit moves beyond conventional time-pressure or simple pneumatic dosing mechanisms by employing a dedicated 1Hp Servo motor that provides simultaneous and dynamic control over both volume and speed. This ensures exceptional accuracy, particularly with challenging viscous materials.
- Engineered for Efficiency: The core focus on operational metrics is demonstrated by the inclusion of both the quick changeable structure for the filling head and the integrated easy cleaning flushing function. This dual focus minimizes non-productive time—the most critical factor in B2B manufacturing.
- Risk Mitigation: The no-bottle, no-filling logic is a standard but vital differentiator, ensuring operational integrity and preventing costly clean-up and material waste.
- Solution Partnership Commitment: Sora Machine operates as a solution partner, ensuring that your products are in good hands.
