What is a Leak Detection Device and What Does It Do?

A Leak Detection Device used in aerosol filling lines is a highly sensitive instrument that detects whether propellants or liquids contained within products are leaking.

Its primary purposes are to:

• Increase production safety
• Comply with legal safety standards
• Guarantee consumer safety
• Sustain production quality

What Production Speeds is it Compatible With?

The device is suitable for medium and high-capacity production lines.

Technical capacity:

• Maximum production speed: 150 cans/minute (150 CPM)
• Adaptation to different production speeds with fast transition modes
• Real-time detection and debugging system

What Can Sizes Does It Support?

The device is designed to be fully compatible with various aerosol can sizes used in different industries.

Compatible can dimensions:

• Maximum diameter: 80 mm
• Maximum height: 400 mm
• Easy transition thanks to an adjustable conveyor belt and sensor system

What is the Leak Detection Sensitivity?

Even the smallest leaks are detected by the system with high accuracy.

Detection sensitivities:

• Standard mode: 8×10−3 mbar l/s
• Sensitive mode: 2×10−3 mbar l/s
• Effective solution against micro-leaks
• Advanced sensor architecture

What are the Electronic System and Interface Features?

The device is equipped with smart electronic systems suitable for modern production lines.

Control and interface details:

• Automation compatibility with 24 V DC I/O signals
• Control panel with HMI screen (wall-mounted / freestanding option)
• Remote access and diagnostic support
• Data logging and production report generation
• Error warnings and alarm system

In What Environmental Conditions Does It Operate?

It has suitable environmental tolerances for safe and long-term use.

Operating conditions:

• Temperature: $10-40\text{ °C}$
• Electrical supply: $110/220\text{ V AC blower}$
• Air requirement: $4\text{ bar dry, oil-free compressed air}$
• Safety certification: ATEX Zone II (suitable for explosive atmospheres)

Is It Easy to Integrate into a Production Line?

With its modular structure, it can be easily adapted to different production lines.

Integration features:

• Minimum required space: ~1 meter
• Compact and space-saving design
• Fast installation into existing filling lines
• User-friendly sensor and carrier compatibility

How Are Faulty Products Separated?

Products detected with leaks are automatically removed from the production line.

Reject box features:

• 304-grade stainless steel construction
• Easy emptying with a drain valve design
• Hygienic and safe waste management
• Allows the operator to exclude the product without direct contact

What Additional Features Make the Device Stand Out?

The device not only detects but also provides infrastructure for advanced analysis.

Extra functions:

• Infrared gas detector
• ATEX-approved emergency stop button box
• Software logging and production data analysis
• Archiving system for product traceability

In Which Sectors Can It Be Used?

The Leak Detection Device can be actively used in many sectors where aerosol production is intensive:

• Cosmetics industry (deodorants, hairsprays, etc.)
• Household cleaning products (surface cleaners, air fresheners)
• Industrial maintenance products
• Medical aerosol solutions
• Automotive industry (lubricant sprays, engine cleaners)

Why Should a Leak Detection Device Be Preferred?

The Leak Detection Device elevates aerosol production line safety and quality to a new level.

Key benefits:

• High-sensitivity leak detection
• Fully integrated control and monitoring system into the production process
• Modular design that increases operational efficiency
• Safety certifications suitable for explosive atmospheres
• Fully automatic error management with reject systems

Thanks to this device, you can eliminate leak risks in your production line, ensuring that every product reaching the consumer is safe and flawless.